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The world’s first 3D printed brake caliper

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The world’s first 3D printed brake caliper.
According to
Volkswagen Group, “The world’s largest 3D printed titanium pressure functional component ever produced on one of the most powerful brake test benches on the market! This is what it looks like when Bugatti prepares its first printed titanium brake caliper for series production.”

From comments,

Niels Cremer
Niels Cremer
7 months ago
Can 3d print brake calipers, can’t take higher frame rates for slow motion footage.

Reaper5.56 Xx
7 months ago
Can you 3d print better emission test.

Bassam Al-Rawi
7 months ago
Which 3D printer was used 😁

Qwerrrz
7 months ago
Looks like 3d printing just reached a new level. That’s insane.

Insert coolname
7 months ago
This is nothing new. I´ve seen 3D printed brake calipers in Formula Student cars.
vaporainwaves
7 months ago (edited)
I am pretty sure koenigsegg was faster to produce a functional 3D printed component from titanium. Outrageous.

MOTO-079
7 months ago
3d printed… still needs machining or are the brake pistons just gliding on a printed serves…

Callen Hurley
7 months ago
3D printing is the future of production.

Phar2Rekliss
7 months ago
Now lets see what 3D printed Inconel 750 parts can handle! Inconel is the next step level in material from Titanium for these kinds of purposes.

eLike
7 months ago
This brake caliper is made in ABS, people with a 3D printer will understand this.

Gavin 363
7 months ago
I’d be more impressed if the rotor was 3d printed.

Zachary Gamble
7 months ago
Not sure I would want a 3D printed caliper on my million dollar car.
SPIRIT01
7 months ago
Cnc machine is like a 3d metal printer , been around for a couple of years , idk I thought brembo and ceika , and all those other big brake kits I thought they had already printed out calipers.

sam sl
7 months ago
Just because things are 3D printed does not mean they are better.

kym516
7 months ago
Just saying, other manufacturers may have tested this idea before. I mean a 3d printed caliper can have lighter weight and better thermal control which is obvious enough for researches to be done. But still, good marketing peace of work. Hope this amazing technology can be used on consumer cars.

Boris Diamond
7 months ago
How hot was the calliper getting and how much was it deflecting? Mechanical properties are reduced at high temperatures, it’s impressive that it survived the test but I would like to know if it yielded or not and how many high load/temperature cycles it is capable of. It should be ok being Ti.
Oddvin Lorenzo Preinstad
7 months ago
3d printed car parts are probably normal in the future, imagine if your car breaks down and you have it brought to a mechanic. Today that mechanic has to order the parts which will take atleast multiple days, with 3d printed parts it is a matter of hours,
.

https://www.autoblog.com/2018/12/21/bugatti-3d-printed-titanium-brake-caliper-testing-video/

https://www.popsci.com/bugatti-chiron-3d-printed-titanium-brakes/

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The 3D printing a healthier world for everybody

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According to Materialise,” 3D printing is a slow revolution. But it is a revolution regardless when you consider what the technology does: saving lives, enabling new business models, redefining how we design products. But none of that happened overnight. The revolutionary nature of 3D printing grew over the decades, formed on a foundation of small but valuable steps.”

 

 

https://www.materialise.com/en/medical

What kind of Problems with LCD Resin 3D Printers. Different ways to fix it? Safety features.

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What is your comment?

Please read safety things before using anything –
It is hazardous and it may give you an allergic reaction that you really don’t want (been there still got the skin problem) but it’s not toxic or sometimes it can be. Respiratory Irritation
Breathing highly concentrated epoxy vapor can irritate the respiratory system and cause sensitization. Serious health problems can result from sanding epoxy before it is fully cured. When you inhale these dust particles, they become trapped in the mucous lining of your respiratory system. Because it can cause eye, nose, and throat irritation. And dust from polyurethane resin is highly toxic.
The pure epoxy resins are considered as non-toxic, the risk of damage caused by ingestion of epoxy resin can be considered as very small. Most curing agents in use today have certain toxicity. Inhalation of epoxy resins causes no problems as they are not volatile.
The difference is that SLA works by flashing a laser — a tiny dot of concentrated light — across a given area to harden it and create a layer. In contrast, DLP machines cure all areas of a layer simultaneously, by projecting light onto the resin in the shape of that layer.
We can use liquid resin to produce 3D prints. Since we are dealing with a liquid material, an additional support structure is necessary for overhanging parts and cavities. The average 3D printer material cost for standard SLA resins is approximately $50 per liter. That means entry-level, cheap resins may even be under $50. MakerJuice offers a standard resin for SLA 3D printing, which costs $58 per liter.
Many resins are actually quite toxic, and we wrote on this some time ago. … However, remember that some resins ARE safe, it’s just that many are not – and they should be treated appropriately. The second issue with resin 3D printing is curing, the process that makes the resin solid.

Comments from video,
Luis Rios
1 day ago
The LCD screen is a consumable item and it is not covered by the warranty on most manufacturers. They are not meant to last forever although I have found that they are very sensitive. You need to strain the resin after every print as any dried resin that is left in the vat will damage the pixels when the next print starts.
Luis Rios
22 hours ago
@ualdayan I have six resin printers and have been through the rounds. The LCD screen is a consumable. That has been stated to me directly by the manufacturers. If you read the fine print in the warranty you will see that stated as well. The life expectancy of an LCD screen is supposed to be close to 800 hours. I have never gotten close to that.
CHEP
18 hours ago
Great information. LCDs tend to be very temperature sensitive so maybe that is an issue.

StevesPropShop
1 day ago
As stated by others below, this is to do with UV Exposure and heat. Be wary of ‘high speed’ resins. They have a higher exothermic reaction rate which can also damage the LCD. Using an infrared thermometer i tested ‘AmeraLabs’ AMD-3 LED resin which is a super fast cure resin (2.5 sec per layer at 0.03) and it was curing at nearly 54 degrees Celsius on my mars. When the LCD’s are made they are supposed to have a UV filter film added to lengthen their lifespan which obviously they can’t do for these printers. I’ve had screens last months and screens last weeks. Theres nothing you can do to really affect it other than use standard curing resins that don’t give off as much heat and make sure you do usual checks to make sure your vat and build plate are clean etc etc.
zemerick13
15 hours ago
@Dean Rockne As someone that has built PCs…often quieter fans are the better ones actually. Better bearings, lower turbulence, more efficient…all of these make the fan quieter for the same or better cooling.
If heating manages to be a problem, it’d be nearly instant spot heating…which would be practically impossible to cool. Basically, you’d need to chill the resin in the reservoir so that any temperature increase is offset…and I don’t think the resin would respond too well to that. You’re supposed to keep them at room temperature.
Redemptioner1
13 hours ago (edited)
It’s a simple problem, the screens are not designed to work with the UV light, product of cheap printers they use cheap screens. You are looking at over $1000USD wholesale for a screen rated for the UV light to fit these printers, that’s a lot of $30 screen replacements

Spectroplast silicone 3D printing got €1.4m investment from AM Ventures

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Spectroplast AG has developed a high-precision 3D printing technology for pure silicone, enabling the production of complex soft medical implants. Spectroplast’s Silicones are compatible with the latest SLA and DLP Technology, innovation lies in providing a cutting-edge material technology that makes industry-standard Silicones accessible to Additive Manufacturing.

According to Johann Oberhofern and Manuel Schaffner, Chief Technology Officer at Spectroplast, TCT Magazine, AM Ventures,” introduction of silicones to the world of additive manufacturing is well-timed with the rapidly growing demand for customized silicone products that we not only observe in the healthcare sector but also in many other markets.
As an industry, we are just starting to understand how powerful 3D printing of functional products will become when it is combined with the massive potential offered by industrial-scale production. Having the financial support and domain expertise of AMV will help us execute our mission even more rapidly and broadly.”

https://www.tctmagazine.com/3d-printing-news/spectroplast-silicone-3d-printing-service-investment-am-ventures/

https://spectroplast.com/

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Embroidery machine, with 3D, printed parts

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According to Hackaday, “Embroidery machine, with 3D, printed parts. Arduino components combined with 3D printed parts. OpenBuilds® V-Slot Belt & Pinion System.Such as an Arduino and stepper drivers for an economical DIY solution. It’s not shown in the photo here, but we particularly like the 3D printed sockets that are screwed into the tabletop. These hold the sewing machine’s “feet”, and allow it to be treated like a modular component that can easily be removed and used normally when needed.”

https://openbuilds.com/builds/v-slot%E2%84%A2-belt-pinion-example-build.97/

http://www.openbuilds.com

https://www.ozy.com/flashback/and-he-could-have-been-the-father-of-3d-printing/81198#.WeXu6REalHI.twitter

Relativity Space to build the first rocket 3D Printing factory

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With backing from NASA, rocket startup Relativity Space is creating the first autonomous rocket factory. The company is planning to produce 95% of rocket components with 3D printing, and the first orbital launch is expected in late 2020.

 

This is a guest contribution by Egor Driagin, Chief Marketing Officer at Top 3D Shop

image1.png

Source: www.relativityspace.com

The new agreement will provide the California-based startup with exclusive access to NASA’s infrastructure and financial aid from the Mississippi Development Authority for building a large-scale highly automated 3D printing rocket factory. The company will lease a 20,000-square-meter building at NASA’s John C. Stennis Space Center for nine years. The test stands and all the necessary equipment on the site allow for convenient engine testing. The agreement provides an option to extend the lease for another 10 years. The company aims to create 200 jobs and invest $59 million in the state. In exchange, the state of Mississippi offers a reimbursement of expenses and a tax incentive package.

image2.jpgSource: www.relativityspace.com

The new factory will produce Relativity Space’s first 3D printed rocket – Terran 1. This vehicle can carry up to 2,756 lbs. into low Earth orbit. Both stages will be powered by 3D printed Aeon engines fueled by methane and liquid oxygen. The first stage will be powered by nine engines, stage two will be equipped with only one. The rocket is priced at $10 million per launch. It is expected that due to the use of the 3D printing technology the manufacturing cycle will not exceed 60 days. 

Although the company is planning to construct its own launch facility, the first rockets will be launched from Cape Canaveral. The launchpad and all the supporting infrastructure will be provided by the U.S. Air Force. The company was allowed to use Launch Complex (LC) 16, which was built for tests of Titan I and Titan II, and then Pershing I and Pershing II missiles. The last launch took place there in 1988. 

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Source: www.relativityspace.com

Most of the metal parts will be manufactured by Stargate, Relativity Space’s first 3D printer. The scalable system features multi-axis robotic arms with lasers. The machine uses metal wire feedstock as a printing material. In February 2019, Relativity Space was granted a machine learning 3D metal printing patent, issued for “real-time adaptive control of additive manufacturing processes using machine learning” (US20180341248A1).

“This agreement demonstrates again NASA’s commitment to work with our industry partners to expand commercial access to low Earth orbit. This helps NASA maintain focus on the ambitious Artemis program that will land the first female and the next male on the south pole of the Moon by 2024,” said Rick Gilbrech, director of  Stennis Space Center. “Relativity is a valuable member of the Stennis federal city and we look forward to building on our already successful partnership.”

The first orbital launch is expected in 2020. The company is planning to enter the commercial market in 2021.

 

Johnston Uses 3D Printing to Meet Needs of Alzheimer’s Center Residents

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The chancellor of UAFS College of Applied Science and Technology’s 3D printing lab Dr. Terisa Riley and Methodist Village CEO Melissa Curry,” develop an initial set of 3D-printed nuts and bolts to aid residents’ cognitive stimulation.
The faculty at UAFS are deeply skilled, both as educators and as experts in their fields. It’s exciting to see our mission as a comprehensive regional institution fulfilled in their commitment to serving the citizens of the River Valley through innovative partnerships like these. When planning for our Alzheimer’s Special Care Community, we knew it was important to have the right sensory stimulation. They also mention We ordered life-like robotic cats and dogs for allergen-free pet therapy and installed interactive art throughout the halls.”

https://uafs.edu.

https://news.uafs.edu/news/5146

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The 3D-Printed architectural pastry

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According to

“Dinara Kasko creates highly artistic, edible cakes using 3D printers. In her talk, Dinara will tell us how she shifted from architecture to the baking industry! Dinara Kasko describes herself as an architectural pastry chef coming from Ukraine. She is creating highly artistic, edible cakes through the use of 3D printers. In her TEDx Talk, Dinara will tell her story about how she has shifted from architecture to the baking industry resulting in a combination of both fields.

Moreover, her professional career and the choices she made show that due to the emergence of new technologies people get the possibility to tap into completely new fields either in their personal life or in their work life. This talk was given at a TEDx event using the TED conference format but independently organized by a local community.”

According to Ukrainian pastry chef Dinara Kasko (TedX talk) architectural pastry chef, Dmitri Shurygin, Shurygin Jonquils Café & Bakery, “It’s very interesting in terms of texture and flavor profile. What can be more beautiful than a cake?
Each dessert has up to six layers. The Lime Basil, for example, has lime jelly, marshmallow cream, cheese mousse, white sponge and coconut.”

 

BostInno Tries: The 3D-Printed Desserts That Are Reinventing Baking

Physna: Compare thousands of 3D models in seconds

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Physna: Compare thousands of 3D models in seconds,
According to Physna’s CEO Paul Powers and Glenn Warner, “Through revolutionary artificial intelligence, Physna uses advanced algorithms to dissect and analyze 3D objects in the blink of an eye.
Many companies have collectively spent billions of dollars on this problem. The reason that Physna is the first to actually fix it is that we used a fundamentally different type of technology.
Compare your IP with others in seconds, ensuring that you’re using the correct models and nobody else is using your designs. Promptly determine if a 3D object matches your standards, allowing you to get to market quicker. Find any 3D object in seconds, old or new, helping to keep department and operation costs to a minimum. Compare any two models instantly and see exactly how much they match with total accuracy and reliability. We call those facets. Everything in nature can be broken down into triangles. We basically analyze the relationship of facets to each other and to the surrounding environment.”

https://www.physna.com/

https://www.wcpo.com/news/insider/don-t-phear-the-phunny-name-physna-could-soon-be-a-1-billion-software-company

https://www.drivecapital.com/index?success=true

https://www.drivecapital.com/

Physna raises $6.9 million to develop “Google of 3D models”