Learn how? 3D print

What kind of Problems with LCD Resin 3D Printers. Different ways to fix it? Safety features.

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What is your comment?

Please read safety things before using anything –
It is hazardous and it may give you an allergic reaction that you really don’t want (been there still got the skin problem) but it’s not toxic or sometimes it can be. Respiratory Irritation
Breathing highly concentrated epoxy vapor can irritate the respiratory system and cause sensitization. Serious health problems can result from sanding epoxy before it is fully cured. When you inhale these dust particles, they become trapped in the mucous lining of your respiratory system. Because it can cause eye, nose, and throat irritation. And dust from polyurethane resin is highly toxic.
The pure epoxy resins are considered as non-toxic, the risk of damage caused by ingestion of epoxy resin can be considered as very small. Most curing agents in use today have certain toxicity. Inhalation of epoxy resins causes no problems as they are not volatile.
The difference is that SLA works by flashing a laser — a tiny dot of concentrated light — across a given area to harden it and create a layer. In contrast, DLP machines cure all areas of a layer simultaneously, by projecting light onto the resin in the shape of that layer.
We can use liquid resin to produce 3D prints. Since we are dealing with a liquid material, an additional support structure is necessary for overhanging parts and cavities. The average 3D printer material cost for standard SLA resins is approximately $50 per liter. That means entry-level, cheap resins may even be under $50. MakerJuice offers a standard resin for SLA 3D printing, which costs $58 per liter.
Many resins are actually quite toxic, and we wrote on this some time ago. … However, remember that some resins ARE safe, it’s just that many are not – and they should be treated appropriately. The second issue with resin 3D printing is curing, the process that makes the resin solid.

Comments from video,
Luis Rios
1 day ago
The LCD screen is a consumable item and it is not covered by the warranty on most manufacturers. They are not meant to last forever although I have found that they are very sensitive. You need to strain the resin after every print as any dried resin that is left in the vat will damage the pixels when the next print starts.
Luis Rios
22 hours ago
@ualdayan I have six resin printers and have been through the rounds. The LCD screen is a consumable. That has been stated to me directly by the manufacturers. If you read the fine print in the warranty you will see that stated as well. The life expectancy of an LCD screen is supposed to be close to 800 hours. I have never gotten close to that.
CHEP
18 hours ago
Great information. LCDs tend to be very temperature sensitive so maybe that is an issue.

StevesPropShop
1 day ago
As stated by others below, this is to do with UV Exposure and heat. Be wary of ‘high speed’ resins. They have a higher exothermic reaction rate which can also damage the LCD. Using an infrared thermometer i tested ‘AmeraLabs’ AMD-3 LED resin which is a super fast cure resin (2.5 sec per layer at 0.03) and it was curing at nearly 54 degrees Celsius on my mars. When the LCD’s are made they are supposed to have a UV filter film added to lengthen their lifespan which obviously they can’t do for these printers. I’ve had screens last months and screens last weeks. Theres nothing you can do to really affect it other than use standard curing resins that don’t give off as much heat and make sure you do usual checks to make sure your vat and build plate are clean etc etc.
zemerick13
15 hours ago
@Dean Rockne As someone that has built PCs…often quieter fans are the better ones actually. Better bearings, lower turbulence, more efficient…all of these make the fan quieter for the same or better cooling.
If heating manages to be a problem, it’d be nearly instant spot heating…which would be practically impossible to cool. Basically, you’d need to chill the resin in the reservoir so that any temperature increase is offset…and I don’t think the resin would respond too well to that. You’re supposed to keep them at room temperature.
Redemptioner1
13 hours ago (edited)
It’s a simple problem, the screens are not designed to work with the UV light, product of cheap printers they use cheap screens. You are looking at over $1000USD wholesale for a screen rated for the UV light to fit these printers, that’s a lot of $30 screen replacements

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Sand 3D Printer before and now

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According to Sculpteo, “Binder Jetting printers spread a layer of the material and then bind it with an agent, which solidifies the particles. A layer for sand 3D printer is 140-200 micrometers.”
According to Markus Kayser,” he talks about ‘desert manufacturing’: a combination of solar power and 3D printing to create objects made entirely out of the sand. As a product designer, he has created a variety of beautiful objects only using the sun and sand.”
According to ExOne’s digital part materialization,” (3D printing) process for printing sand casting molds and cores, beginning with a digital file, going through solidification analysis, printing and finally casting a finished industrial part.”
Comments 4 years ago,
also side topic, I still think bricks made from lava would be a good cheap way to get building materials, you could scoop lava into brick molds with industrial robots and also if you push a magnetic field thru the lave as it cools you could leave a build signature in the structure, that could be used in the future to date and specify where it was made sort of like a bar code but magnetic. but still, lava is still a good material that is underused.
According to AFS MCTV, “I want to see it get to the point where a 3D printer in a desert would be able to print the components for another printer.
This webinar covers the basics of additive manufacturing as well as explains the technology used to create molds and cores with a 3D printer. Led by Dave Rittmeyer and Steve Murray, both of Hoosier Pattern, the webinar will give attendees full access to two industry veterans who have worked in metal casting for a combined 50 years. Attendees will have the opportunity to ask questions, learn from industry experts and see examples of how 3D printed sand has been used within the metal casting industry.”
According to Meimad3, “World’s largest commercial 3D printer (printing volume 4x2x1 meters) – for printing Sand-Cast mold parts for the metal cast.”
According to General Foundry Service, “3d Printed Sand Molds.”
The webinar will cover the basics and explore how to utilize 3D printed sand components on your next project.
Category
7 months ago
You could print big columns in low spots to serve as pilings. Then, you can cap the area with a walking machine so the structure doesn’t get buried. Over time, the additional capped ground will develop a white color which reflects the sun. You could print tunnels and bury them so they stay cool.
The 3rd Sand Printer is Here!
https://wp.me/s64ptu-9486

 

https://www.sculpteo.com/blog/2019/07/17/is-a-sand-3d-printer-the-future-of-additive-manufacturing/?

Awesome to be green:)

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Awesome to be green:)
3D printing technology to be fully Eco-friendly.3D printing technology uses large amounts of energy, larger than the amount used by milling and drilling machines.
If you think about failed prints you may somehow eventually recycle the plastic.
Plastics products may take up to a thousand years to compost while PLA products compost within 3-6 months in a composting system.
PLA-  is made from renewable sources, such as starch – corn, potatoes, soy protein, cellulose, and lactic acid, cassava, sugarcane or sugar beet pulp, all of them are compostable, but this process is only considered “composted” The material breaks down into carbon dioxide, water, and biomass.
3D printing waste happens –

when sometimes layers aren’t sticking together properly in mid-print and depending on the model’s geometry it might cause a failure.
This could be because you’re 3D printing at a temperature that’s a bit too low.
Precaution-

Increase the print temperature slightly and ensure those layers fuse into each other.
In 3D printing, two most common filaments to print with are ABS plastic, PLA, polyamide (nylon), glass filled polyamide, stereolithography materials (epoxy resins), silver, titanium, steel, wax, photopolymers, and polycarbonate.
3D printing uses sustainable manufacturing method. Because it reduces waste.
Later its applications range from medical devices to aerospace — and possibly even drinking water.
ABS – is a thermoplastic that is great for 3D printing because of its strength and durability. This material is not biodegradable or compostable but can be recycled.
ABS (Acrylonitrile Butadiene Styrene), which Lego is made from, is a safe plastic. BabyBjorn also uses ABS – it’s BPA free. Plastics made from corn starch resin are lumped into the #7 category, and these are BPA free too.
Nylon –  is BPA free, and it’s a #7.
These numbers are for which plastics are healthier for you and more easily recyclable?

4 Ways to Recycle Failed 3D Prints

What do the numbers on plastics mean?

#1 plastics: PET or PETE (polyethylene terephthalate)(Is it safe? -No)
#2 plastics: HDPE (high-density polyethylene)(Is it safe?- YES)

#3 plastics: PVC (polyvinyl chloride or plasticized polyvinyl chloride)(Is it safe?- NO)

#4 plastics: LDPE (low-density polyethylene)(Is it safe?-YES)

#5 plastics: PP (polypropylene)(Is it safe?- YES)

#6 plastics: PS (polystyrene)(Is it safe?-NO)

#7 plastics: other (all other plastics, including acrylic and nylon)(Is it safe?- NOT SURE)

If you want to reuse any material

Use precautions-

can re-heat the material to use it again in a filament recycler.
If we like to do some craftwork, get a ‘ProtoCycler’ and make your filament.
https://redetec.com/
ProtoCycler+

This kind recycler will smash failed prints into smaller pieces, melt them down, and force the liquid plastic through an opening.

 

 

https://www.stratasys.com/recycling/recycling-instructions

What do the numbers on plastics mean?

https://www.fabbaloo.com/blog/2018/10/18/a-3d-printer-filament-recycling-service

https://www.filabot.com/pages/services

https://all3dp.com/2/the-3d-printer-filament-recycler-s-guide/

 

3D printing and model helped to separate conjoined twins Safa and Marwa

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3D printing and model helped to separate conjoined twins Safa and Marwa.
According to Great Ormond Street Hospital and Charity, After consultation with their doctors in Pakistan, Great Ormond Street Hospital welcomed them to Bumblebee Ward in autumn 2018 and set about a four-month four-stage separation process involving multiple specialties across the hospital – from craniofacial, neurology and psychology experts, to nurses, radiologists, and physiotherapists”.

 

 

https://www.gosh.nhs.uk/

https://www.gosh.nhs.uk/news/separating-conjoined-twins

https://all3dp.com/4/conjoined-twins-separated-with-help-of-3d-printing/

METHOD Mechanical Gripper

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According to Marco Perry, Pensa’s founder, “The dimensional accuracy that we’re getting with the Method compared to any industrial FDM is as good or better.”

https://pages.makerbot.com/methodbenchmarkgripper-form.html?utm_source=marketo&utm_medium=email&utm_campaign=benchmarkgripper&mkt_tok=eyJpIjoiWXpOa09HVTFNVGMyTlRjNCIsInQiOiJ5NU0xdGJUNzAxbzVXczNvXC9GOWVKVWg3U3lZbWJTTjhXN1lTYUFKU0k5NEpuejJMdndhUkh5aHRVOGl4d0lPV2hYMTc0TTRzVysrZXNPaVhXTjErS1V6MW5palZCeW52Y0xzWnRlckZ2aWxiYWRaR3FVZ2hWXC8yOFl2dEMxNis2In0%3D

3D-printing an Aventador in the garage

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According to CTV News,” the Colorado physicist Physicist Sterling Backus who’s constructing this lookalike, Lamborghini, using a 3D printer. 3D-printing an Aventador in the garage.”
According to MOTOR, “My son said he loved the Aventador and wondered if it was possible to build one. He did not need to twist my arm too much!”

 

 

https://www.motor1.com/news/358976/lamborghini-aventador-3d-printed-body/

https://www.ctvnews.ca/lifestyle/father-son-team-3d-printing-a-full-size-lamborghini-lookalike-1.4503265

https://www.linkedin.com/in/sterling-backus-17b2a2a7

https://www.whichcar.com.au/news/physicist-3d-print-lamborghini-aventador-garage

Request a free 3D print sample part

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Request a free 3D print sample part.

Please read our policies before requesting the sample:)
According to the Formlabs, “stereolithography (SLA) print process, and see how Formlabs prints compare to parts made from an extrusion-based fused deposition modeling (FDM) 3D printer:

Form 1+ is a stereolithography 3D printer. Today, we’re going to look at how it works and put it to the test against parts from an extrusion-based machine.

Let’s start by taking a closer look at the printer. When we open up the light blocking cover, we can see a build platform inside. This metal plate is where the parts are made.

Underneath the build platform is a liquid resin tank. This clear window gives the ultraviolet laser a path to cure the resin.

To start a print, we’ll upload a file, and fill up the resin tank to the indicator line. You can see the laser passing back and forth inside, hardening the liquid plastic.

Now, We’ll take our print out and wash it in rubbing alcohol to get the excess resin off. The flower comes with supports on it, and we’ll snip them off to finish the piece.

Stereolithography is known for producing extreme detail, with layers down to four times finer than a human hair.

The Form 1+ lets us take advantage of a library of materials, so we made some other parts to show what these resins can do.

A Castable Resin gives jewelers and engineers an inexpensive way to produce metal parts. This Flexible Resin is great for simulating different textures and as we can see, this Tough Resin and can really take a hit”.

 

https://formlabs.com/request-sample-part/?durable-ball-joint&utm_source=direct&utm_medium=email&utm_campaign=email-ashley-furniture&mkt_tok=eyJpIjoiTVdFNFlXWXlNV1JrWldRNSIsInQiOiJvN2lkTTVSamdXVjlYaUxXUTNsZUVNY2haZkZ6RWJ5QURoMjZwUHBqWGtEc0tpOURCeDlrTmVCXC9qRkJOZmN1Sjl3VVBoU2RjWndZY0JvTkFOM2VxeWt6SGpKSEN3RHlNT0k2NFJ4TjFYdjFGamI4Z3A5TjI0MXZtV0k0empvdVwvIn0%3D#/