Environment-friendly sustainable 3D print Prototyping with the Oceans Plastics Engineering Projects

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Recycled Material Extrusion Additive Manufacturing

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Recycled Cellulose Polypropylene Composite Feedstocks for Material Extrusion Additive Manufacturing. According to ACS publications,” Many types of consumer-grade packaging can be used in material extrusion additive manufacturing processes, providing a high-value output for waste plastics. However, many of these plastics have reduced mechanical properties and increased warpage/shrinkage compared to those commonly used in three-dimensional (3D) printing. Recycled polypropylene/waste paper, cardboard, and wood flour composites were made using a solid-state shear pulverization process.”

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Recycled Cellulose Polypropylene Composite Feedstocks for Material Extrusion Additive Manufacturing

Hasbro To Eliminate Plastic Packaging

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According to Hasbro, “one of the world’s largest toy manufacturers, has stepped up its sustainability game and is phasing out all plastics used to package its toys and games by the end of 2022. phasing out plastic from new product packaging, including plastic elements like polybags, elastic bands, shrink wrap, window sheets, and blister packs.3D printed toy designers should ramp up their knowledge about alternative sustainable materials.”

Hasbro Says It’s Game Over For Plastic Packaging

About Hasbro

Hasbro To Eliminate Plastic Packaging

3D printing to build titanium bikes

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3D printing to build titanium bikes. According to The folks at Moots,” have been building gravel-focused bikes since 1981. In 1991, Moots went all-in on titanium frames and never looked back. Since then the methods for the building have evolved. They now include 3D-printed titanium parts, which Moots uses to push its frame design to new limits.”

From comments,
Simon Irvine
3 days ago
James Camden Engineering do the 3D Printing for Moots.

Christopher Wheeler
3 days ago (edited)
I love learning about small companies that are still significantly motivated by pride.

While their products will, by necessity, be more expensive, the experience of designing, constructing and owning something like that will almost certainly be more satisfying and meaningful, even if each of those steps takes longer to achieve.

The days of easy come, easy go, are ruining the planet and have already taken any sort of pride out of the process. I for one, congratulate Moots for doing their own work, and doing it with obvious care.

Hopefully, we can see more videos like this one from real manufacturers and not just business models that outsource. Thanks for the excellent video!

cerebellum
2 days ago
Anodizing explanation was slightly off, it’s not really about the shape of crystals. The different colours in this case are achieved by building up a very thin oxide layer. As light goes through the oxide layer and reflected by the material it gets bent slightly, just like when you look into water. Because the oxide layer is about the same thickness as the wavelengths of visible light, you get interference on certain wavelengths. Depending the thickness of the oxide layer, different wavelengths are affected by that interference so you get different colours.

Naturalhighz
3 days ago
Absolutely brilliant. would love nothing more than a costumized titanium bike! The fact that they’ve kept up with time and put disc brakes, more clearance for wider tyres is just fantastic. Can’t imagine a more enjoyable bike than those.

bdl 2
14 minutes ago
How long until we get a 3D printed Aero titanium Frame, I wonder…

How Moots uses 3D printing to build titanium bikes that last a lifetime

Why Investments in 2020 Additive Manufacturing?

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Why Investments in 2020 Additive Manufacturing?
Are Likely to Increase in 2020.
According to ETFs consumers initially saw 3D printers as a “factory in every home, but they soon came to realize that the items they produced weren’t functional. As the hype fizzled out, new fears emerged in the manufacturing segment, and some companies using 3D printers saw year-over-year declines in their revenue. The rise and fall of additive manufacturing took place over a few short years, but that wasn’t the end of the story.”

According to TriLine“The share of renewables in meeting global energy demand is expected to grow by one-fifth in the next five years to reach 12.4% in 20232. RENW aims to offer long-term exposure to the growing future of energy,”

Additive manufacturing is on an upward trajectory as of late. This resurgence is due to the fact that the list of possible 3D-printable materials has more than doubled in the last five years.”

According to Dean Franks, the head of global sales at the additive manufacturing company, Autodesk, “believes that consumer products, industrial machinery, automotive and tooling applications are the growth opportunities for additive manufacturing. He believes that these industries will start to grow as the more established aerospace, medical and dental markets continue to grow.”
According to Bertrand Humel van der Lee, the Chief Customer Operations Officer at EOS, “predicts that 3D printing within healthcare will flourish because there is an increase in demand for personalized healthcare, treatments, and medical devices.”
According to the Morningstar North America Renewable Energy Index, which is designed, “to provide exposure to companies that operate across the full renewable energy supply chain, including renewable energy innovators, suppliers, adopters, and end-users.”
According to TriLine Index Solutions, the index and ETF development arm of Boone Pickens Capital Fund Advisors.”

Total 3D-Printing Index

The 3D Printing ETF Can Make A Comeback

Why Investments in Additive Manufacturing Are Likely to Increase in 2020

Sand 3D Printer before and now

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According to Sculpteo, “Binder Jetting printers spread a layer of the material and then bind it with an agent, which solidifies the particles. A layer for sand 3D printer is 140-200 micrometers.”
According to Markus Kayser,” he talks about ‘desert manufacturing’: a combination of solar power and 3D printing to create objects made entirely out of the sand. As a product designer, he has created a variety of beautiful objects only using the sun and sand.”
According to ExOne’s digital part materialization,” (3D printing) process for printing sand casting molds and cores, beginning with a digital file, going through solidification analysis, printing and finally casting a finished industrial part.”
Comments 4 years ago,
also side topic, I still think bricks made from lava would be a good cheap way to get building materials, you could scoop lava into brick molds with industrial robots and also if you push a magnetic field thru the lave as it cools you could leave a build signature in the structure, that could be used in the future to date and specify where it was made sort of like a bar code but magnetic. but still, lava is still a good material that is underused.
According to AFS MCTV, “I want to see it get to the point where a 3D printer in a desert would be able to print the components for another printer.
This webinar covers the basics of additive manufacturing as well as explains the technology used to create molds and cores with a 3D printer. Led by Dave Rittmeyer and Steve Murray, both of Hoosier Pattern, the webinar will give attendees full access to two industry veterans who have worked in metal casting for a combined 50 years. Attendees will have the opportunity to ask questions, learn from industry experts and see examples of how 3D printed sand has been used within the metal casting industry.”
According to Meimad3, “World’s largest commercial 3D printer (printing volume 4x2x1 meters) – for printing Sand-Cast mold parts for the metal cast.”
According to General Foundry Service, “3d Printed Sand Molds.”
The webinar will cover the basics and explore how to utilize 3D printed sand components on your next project.
Category
7 months ago
You could print big columns in low spots to serve as pilings. Then, you can cap the area with a walking machine so the structure doesn’t get buried. Over time, the additional capped ground will develop a white color which reflects the sun. You could print tunnels and bury them so they stay cool.
The 3rd Sand Printer is Here!
https://wp.me/s64ptu-9486

 

Is a sand 3D printer the future of Additive Manufacturing?

The Lightyear One is 3D printed

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More than 55 interior parts for the Lightyear One are 3D printed.
According to Lex Hoefsloot, CEO of Lightyear announces and Robert Llewellyn, ” gets an exclusive first look at the Lightyear One hyper-efficient luxury sedan, a partially solar-powered electric car. And gets to experience it as one of the first passengers!

When Solar Team Eindhoven won the world solar challenge in Australia driving a 4 seater 100% solar-powered car over 3,000 kilometers, no one would have believed that a handful of years later they could come up with this.
Lightyear One. A spacious hyper-efficient partially solar-powered electric car.
We know the future is electric, could it be solar electric.”

 

 

 

 

Always charging in the sun. Longest range. Most sustainable.

Fabbaloo

Awesome to be green:)

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Awesome to be green:)
3D printing technology to be fully Eco-friendly.3D printing technology uses large amounts of energy, larger than the amount used by milling and drilling machines.
If you think about failed prints you may somehow eventually recycle the plastic.
Plastics products may take up to a thousand years to compost while PLA products compost within 3-6 months in a composting system.
PLA-  is made from renewable sources, such as starch – corn, potatoes, soy protein, cellulose, and lactic acid, cassava, sugarcane or sugar beet pulp, all of them are compostable, but this process is only considered “composted” The material breaks down into carbon dioxide, water, and biomass.
3D printing waste happens –

when sometimes layers aren’t sticking together properly in mid-print and depending on the model’s geometry it might cause a failure.
This could be because you’re 3D printing at a temperature that’s a bit too low.
Precaution-

Increase the print temperature slightly and ensure those layers fuse into each other.
In 3D printing, two most common filaments to print with are ABS plastic, PLA, polyamide (nylon), glass filled polyamide, stereolithography materials (epoxy resins), silver, titanium, steel, wax, photopolymers, and polycarbonate.
3D printing uses sustainable manufacturing method. Because it reduces waste.
Later its applications range from medical devices to aerospace — and possibly even drinking water.
ABS – is a thermoplastic that is great for 3D printing because of its strength and durability. This material is not biodegradable or compostable but can be recycled.
ABS (Acrylonitrile Butadiene Styrene), which Lego is made from, is a safe plastic. BabyBjorn also uses ABS – it’s BPA free. Plastics made from corn starch resin are lumped into the #7 category, and these are BPA free too.
Nylon –  is BPA free, and it’s a #7.
These numbers are for which plastics are healthier for you and more easily recyclable?

4 Ways to Recycle Failed 3D Prints

What do the numbers on plastics mean?

#1 plastics: PET or PETE (polyethylene terephthalate)(Is it safe? -No)
#2 plastics: HDPE (high-density polyethylene)(Is it safe?- YES)

#3 plastics: PVC (polyvinyl chloride or plasticized polyvinyl chloride)(Is it safe?- NO)

#4 plastics: LDPE (low-density polyethylene)(Is it safe?-YES)

#5 plastics: PP (polypropylene)(Is it safe?- YES)

#6 plastics: PS (polystyrene)(Is it safe?-NO)

#7 plastics: other (all other plastics, including acrylic and nylon)(Is it safe?- NOT SURE)

If you want to reuse any material

Use precautions-

can re-heat the material to use it again in a filament recycler.
If we like to do some craftwork, get a ‘ProtoCycler’ and make your filament.
https://redetec.com/
ProtoCycler+
ReDeTec Protocycler – OMG it works!

This kind recycler will smash failed prints into smaller pieces, melt them down, and force the liquid plastic through an opening.

 

 

RECYCLING WITH STRATASYS

What do the numbers on plastics mean?

Fabbaloo

Filabot 3D Printing Recycling Company Logo

The 3D Printer Filament Recycler’s Guide

 

Is 3D printing worth it?

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Is 3D printing worth it? According to, Marius Hornberger “A few real-world workshop examples that make use of 3D-printing.
I hate how 3D printers are always advertised with the things they can make. Mostly figures or models of stuff that just looks cool in the first moment, but very few people actually need that.
That’s why I didn’t want to dive into 3D printing for some time. Since I then had access to the printer of my dad I came up with a few things that actually make good use of a printer for the workshop.
The materials I used were PLA and PETG. Everything that was white was PETG and the rest was PLA.
I use SolidWorks for designing.”

According to comments from the video,”

  • Yes, you can make parts that don’t exist and make replacement parts for existing equipment.
  • Sometimes you seem like a wise old guy who’s been around precision workshops for decades, passing on your skills to the youngsters in the audience. I’m 74 years old and enjoy being one of the youngsters. Those endless examples of your high-quality design & 3D printing had me captivated.
    -It was one of the best videos about practical 3d printed parts. Great job!
  • Genius use of 3D printing. Really inspiring!
  • My 3D printer is my favorite woodworking tool. You demonstrated excellent use of it. Your designs are well thought out and I can tell you’ve spent some time on them. Well done!
  • An excellent video highlighting practical uses of 3D Printers.
  • the biggest negative on 3d printing is time. granted you don’t have to sit there watching the printer doing its job but you still need to keep an eye on it in case something fails and I don’t have a good feeling about letting a machine work for that long all alone. other than that, I love my 3d printer a lot, even though it’s only a cheap version of the original i3, it still produces reasonable prints.
  • Awesome work, I also have a 3d printer (mk3 and MK2s) and a workshop. I’ve made dovetail templates, corner clamps, screw boxes, drilling templates and more. Your designs are really good, I love the chamfer interlock system you designed for the connections. Is that all in PLA.”

Please tell us what is your opinion:)

 

 

 

 

PETG

Original Prusa i3 MK3

Fourth Industrial Revolution technology in ‘Sierra Leone’

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According to the President Julius Maada Bio,” the West African country of Sierra Leone used a 3D printer to create a map of Sierra Leone with the distribution of the number of girls not attending primary schools across the country. The idea evolved over lunch at State House where senior government officials were discussing the status of education within the country.”
According to the head of UK’s Department of Foreign International Development Mary Hunt, “the fact you can pick it up and turn it around to see different aspects of the map makes you feel like you are there – in Kenema, Kabala, or Bonthe – seeing the challenges in peoples lives and what needs to change. I was so drawn to its clarity and potential I had to ask the President if I could take it with me I wanted to share it with others.”
This is the ‘Fourth Industrial Revolution technology’.

 

https://www.weforum.org/agenda/2019/06/sierra-leone-3d-printing-model-state/

http://www.sierra-leone.org/

Beyond nature, 3D printed Wood tissue

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According to the Professor Paul Gatenholm, who has led this research within Chalmers University of Technology’s Wallenberg Wood Science Centre and researchers at Chalmers University of Technology, Sweden,” have succeeded in 3D printing with a wood-based ink in a way that mimics the unique ‘ultrastructure’ of wood. Their research could revolutionize the manufacturing of green products. Through emulating the natural cellular architecture of wood, they now present the ability to create green products derived from trees, with unique properties – everything from clothes, packaging, and furniture to healthcare and personal care products.
This is a breakthrough in manufacturing technology. It allows us to move beyond the limits of nature, to create new sustainable, green products. It means that those products which today are already forest-based can now be 3D printed, in a much shorter time. And the metals and plastics currently used in 3D printing can be replaced with a renewable, sustainable alternative.”

https://www.sciencedirect.com/science/article/pii/S2352940718304918?via%3Dihub#fig0025

http://www.chalmers.se/en/departments/chem/news/Pages/Mimicking-the-ultrastructure-of-wood-with-3D-printing-for-green-products.aspx

https://newatlas.com/wood-nanocellulose-3d-printing/60347/