3D printer parts and repairs

The world’s first 3D printed brake caliper

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The world’s first 3D printed brake caliper.
According to
Volkswagen Group, “The world’s largest 3D printed titanium pressure functional component ever produced on one of the most powerful brake test benches on the market! This is what it looks like when Bugatti prepares its first printed titanium brake caliper for series production.”

From comments,

Niels Cremer
Niels Cremer
7 months ago
Can 3d print brake calipers, can’t take higher frame rates for slow motion footage.

Reaper5.56 Xx
7 months ago
Can you 3d print better emission test.

Bassam Al-Rawi
7 months ago
Which 3D printer was used 😁

Qwerrrz
7 months ago
Looks like 3d printing just reached a new level. That’s insane.

Insert coolname
7 months ago
This is nothing new. I´ve seen 3D printed brake calipers in Formula Student cars.
vaporainwaves
7 months ago (edited)
I am pretty sure koenigsegg was faster to produce a functional 3D printed component from titanium. Outrageous.

MOTO-079
7 months ago
3d printed… still needs machining or are the brake pistons just gliding on a printed serves…

Callen Hurley
7 months ago
3D printing is the future of production.

Phar2Rekliss
7 months ago
Now lets see what 3D printed Inconel 750 parts can handle! Inconel is the next step level in material from Titanium for these kinds of purposes.

eLike
7 months ago
This brake caliper is made in ABS, people with a 3D printer will understand this.

Gavin 363
7 months ago
I’d be more impressed if the rotor was 3d printed.

Zachary Gamble
7 months ago
Not sure I would want a 3D printed caliper on my million dollar car.
SPIRIT01
7 months ago
Cnc machine is like a 3d metal printer , been around for a couple of years , idk I thought brembo and ceika , and all those other big brake kits I thought they had already printed out calipers.

sam sl
7 months ago
Just because things are 3D printed does not mean they are better.

kym516
7 months ago
Just saying, other manufacturers may have tested this idea before. I mean a 3d printed caliper can have lighter weight and better thermal control which is obvious enough for researches to be done. But still, good marketing peace of work. Hope this amazing technology can be used on consumer cars.

Boris Diamond
7 months ago
How hot was the calliper getting and how much was it deflecting? Mechanical properties are reduced at high temperatures, it’s impressive that it survived the test but I would like to know if it yielded or not and how many high load/temperature cycles it is capable of. It should be ok being Ti.
Oddvin Lorenzo Preinstad
7 months ago
3d printed car parts are probably normal in the future, imagine if your car breaks down and you have it brought to a mechanic. Today that mechanic has to order the parts which will take atleast multiple days, with 3d printed parts it is a matter of hours,
.

https://www.autoblog.com/2018/12/21/bugatti-3d-printed-titanium-brake-caliper-testing-video/

https://www.popsci.com/bugatti-chiron-3d-printed-titanium-brakes/

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Jabil’s plan for $42M medical 3D printing with 24 percent core EPS growth

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According to St. Petersburg-based Jabil (NYSE: JBL),” is set to make a $42 million investment in Albuquerque, New Mexico for technology and equipment as it makes the Duke City its “center of excellence” for 3D printing, officials announced on Aug. 15. The company said it plans to hire 120 employees in the next five years.”
According to New Mexico Gov. Michelle Lujan Grisham said in a statement “We have all the talent in the world right here in New Mexico, and when we build the infrastructure for a 21st-century economy, we will see more young adults stay here and more homegrown talent return here.”
According to CEO Mark Mondello, “I’m extremely pleased with our third-quarter performance, highlighted by solid operational excellence and strong financial results. The team delivered 20 basis points of core margin expansion on double-digit revenue growth, culminating in an impressive 24 percent core EPS growth, year-over-year. Our strong year-to-date results validate that our diversification strategy has firmly taken hold.”

Delivering insoles in 1/2 the time, at a fraction of the cost.

https://www.jabil.com/capabilities/3d-printing.html

https://www.jabil.com/

https://www.jabil.com/capabilities/medical-device-mechatronics.html

https://www.jabil.com/news/jabil-unveils-plans-for–42m-medical-3d-printing-center-of-excel.html

Jabil unveils plans for $42M medical 3D printing center of excellence

https://www.owler.com/reports/jabil/jabil–florida-manufacturing-giant-announces-plans/1565907397761

https://www.bizjournals.com/orlando/news/2019/08/16/florida-manufacturing-giant-announces-plans-to.html?

The Lightyear One is 3D printed

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More than 55 interior parts for the Lightyear One are 3D printed.
According to Lex Hoefsloot, CEO of Lightyear announces and Robert Llewellyn, ” gets an exclusive first look at the Lightyear One hyper-efficient luxury sedan, a partially solar-powered electric car. And gets to experience it as one of the first passengers!

When Solar Team Eindhoven won the world solar challenge in Australia driving a 4 seater 100% solar-powered car over 3,000 kilometers, no one would have believed that a handful of years later they could come up with this.
Lightyear One. A spacious hyper-efficient partially solar-powered electric car.
We know the future is electric, could it be solar electric.”

 

 

 

 

https://lightyear.one/

https://www.fabbaloo.com/

METHOD Mechanical Gripper

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According to Marco Perry, Pensa’s founder, “The dimensional accuracy that we’re getting with the Method compared to any industrial FDM is as good or better.”

https://pages.makerbot.com/methodbenchmarkgripper-form.html?utm_source=marketo&utm_medium=email&utm_campaign=benchmarkgripper&mkt_tok=eyJpIjoiWXpOa09HVTFNVGMyTlRjNCIsInQiOiJ5NU0xdGJUNzAxbzVXczNvXC9GOWVKVWg3U3lZbWJTTjhXN1lTYUFKU0k5NEpuejJMdndhUkh5aHRVOGl4d0lPV2hYMTc0TTRzVysrZXNPaVhXTjErS1V6MW5palZCeW52Y0xzWnRlckZ2aWxiYWRaR3FVZ2hWXC8yOFl2dEMxNis2In0%3D

ExOne and Siemens Digital Industries partnership for 3D printing

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According to Dr. Karsten Heuser, Vice President of Additive Manufacturing at Siemens Digital Industries and ExOne CEO John Hartner, “With this expanded partnership, ExOne will deliver even more value to our foundry and manufacturing customers who rely on our industrial3D printers. We are proud to be the first industrial 3D printer to fully integrate the latest of Siemens control, sensing and motion technologies and this new MindSphere technology, which will give our customers a new level of control and plant integration.”

We are proud to further strengthen our partnership with ExOne and advance the industrialization of additive manufacturing. Siemens brings new digital technologies and its profound industrial domain know-how to help ExOne generate further value. The new ExOne S-Max Pro™3D printer proves that seamlessly integrated software and automation solutions result in shorter time-to-market, higher performance, and maximum availability.”

 

https://www.exone.com/en-US/News/ExOne-and-Siemens-Partner-to-Bring-Industry-4-(1)

https://www.siemens.com

Is 3D printing worth it?

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Is 3D printing worth it? According to, Marius Hornberger “A few real-world workshop examples that make use of 3D-printing.
I hate how 3D printers are always advertised with the things they can make. Mostly figures or models of stuff that just looks cool in the first moment, but very few people actually need that.
That’s why I didn’t want to dive into 3D printing for some time. Since I then had access to the printer of my dad I came up with a few things that actually make good use of a printer for the workshop.
The materials I used were PLA and PETG. Everything that was white was PETG and the rest was PLA.
I use SolidWorks for designing.”

According to comments from the video,”

  • Yes, you can make parts that don’t exist and make replacement parts for existing equipment.
  • Sometimes you seem like a wise old guy who’s been around precision workshops for decades, passing on your skills to the youngsters in the audience. I’m 74 years old and enjoy being one of the youngsters. Those endless examples of your high-quality design & 3D printing had me captivated.
    -It was one of the best videos about practical 3d printed parts. Great job!
  • Genius use of 3D printing. Really inspiring!
  • My 3D printer is my favorite woodworking tool. You demonstrated excellent use of it. Your designs are well thought out and I can tell you’ve spent some time on them. Well done!
  • An excellent video highlighting practical uses of 3D Printers.
  • the biggest negative on 3d printing is time. granted you don’t have to sit there watching the printer doing its job but you still need to keep an eye on it in case something fails and I don’t have a good feeling about letting a machine work for that long all alone. other than that, I love my 3d printer a lot, even though it’s only a cheap version of the original i3, it still produces reasonable prints.
  • Awesome work, I also have a 3d printer (mk3 and MK2s) and a workshop. I’ve made dovetail templates, corner clamps, screw boxes, drilling templates and more. Your designs are really good, I love the chamfer interlock system you designed for the connections. Is that all in PLA.”

Please tell us what is your opinion:)

 

 

 

 

https://www.xyzprinting.com/en-US/material/petg

Original Prusa i3 MK3

3D print your own Vision M Next model

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According to cnet.com, “Vision M Next concept car, BMW launched a new corner of its website that lets people “experience” the car in various ways. The most intriguing is through 3D printing- BMW has released a free STL file that lets people with 3D printers create their own small-scale version of the sharply styled coupe, although the automaker says that the only size limitation is “set by your printer,” so I guess you could build a full-scale model with enough patience.
BMW even gave a tip to go with the STL file. It suggests printing the body and the rims separately, which will “improve the outcome significantly.”

 

https://www.bmwusa.com/vehicles/m-models.html?

https://www.cnet.com/roadshow/news/bmw-vision-m-next-concept-car-3d-printing-files/

3D Printing learning, modifying

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According to Jonathan Torta, a self-professed and his sister, Stephanie Torta, a designer, and the author, “technical jack-of-all-trades,” remembered the very first MakerBot kit he acquired and assembled. It was the little wooden ‘Cupcake’ that was very basic. It rattled all over the place, but it could print things. Mesmerized, he’s been “building and modifying 3D printers ever since. I thought that was pretty cool.”

http://www.merclearning.com/titles/3D_Printing_An_Introduction.html

https://steamuniverse.com/articles/2019/06/20/9-things-to-know-about-3d-printing-in-k12.aspx?m=1

3D Printed Rocket Engine Combustion Chamber

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According to Engineers at Marshall Space Flight Center, “it records the test-firing of a 3D-printed combustion chamber. Researchers are exploring advanced additive manufacturing solutions, introducing higher-performing alloys and refined printing processes.”
We are curious, so from some comments,
3D printed? From what material? How?
What kind of printer? Is there a video of printing this engine?
How does one hemisphere constitute one chamber?

 

https://www.nasa.gov/centers/marshall/news/news/releases/2019/nasa-and-virgin-orbit-3d-print-test-rocket-combustion-chamber.html.